Suryadev incorporates the most modern, advanced and fully automated set up in terms of speed, capacity, machinery, equipment, manufacturing systems and processes.
Electrotherm Induction Furnace:
- 30MT single furnace and 25MT 2 furnace capacity.
- Three furnaces with a combined production capacity of 700 MT / day
- Lends uniformity in quality over larger quantities of material
- Zurich Technology from 'Concast'
- "6 x 11" Two casters fully automated system
- Equipped with wire feeding, semi close & close caster
- Ensures very high quality of end product
- Better control, precision finish
- Very high quality of metallurgy
Roughing, Intermediate & Finishing Mill:
- Largest & fully automated rolling mill set up
- Loop control system
- Gauge control system
Every Roll stand is fitted with roller bearing in their roll neck.
- Gradual reduction in size - Finer Grain Structure
- Perfect Tensionless Rolling resulting in better & consistent properties
- Perfect and precise weight
2 Nos Weigh Bridges:
- Automated operations
- Upto 100 MT capacity
Rib Cutting Machine & EDM:
- An SPM designed by Sparkonix India Pvt. Ltd.
- Ensures Uniform & Precise Rib leading to better surface characteristics.
- SURYADEV THERMEX 500 ISI is embossed with the help of EDM. This embossing continues at every one meter throughout the bar length.
PLC System from ABB:
- 2 PLC systems to control end line assembly
- 1 st PLC Controls rolling from reheating furnace to Thermex chamber
- 2nd PLC controls rolling from Thermex chamber to cooling bed
- Totally automated with precise control
- Ensures consistent product quality
- Maintains automatically water & air pressure according to bar temperatures and rolling speed
- Quenching System provided by Thermex, Germany.
- State-of-the-art, upgraded quenching chamber to dual quenching system to achieve better quenching properties.
- Every parameter is controllable, so any grade as per the customer requirement can be provided.
- Shortens time of Quenching
- Ensures better uniformity throughout the length of the bar with perfect round shape.
- Colling bed of size 5 Mtrs x 90 mtrs
- Segregates every bar separately for uniform atmospheric cooling
- Ensures proper self tempering & normalizing of QST Rebars
Finished Goods Yard:
- 5500 Sq. mtrs. of closed shed to stock the material
- Shed is equipped with four EOT cranes
- Rust free material for dispatch
- Fast delivery period advantages
- Better automation & Precision
- No human interference